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Tencel® lyocell is produced from purified dissolving grade
wood pulp and an amine oxide solvent. The pulp is a renewable resource and is
dissolved directly into the solvent, filtered and extruded through spinnerets
to form continuous fibers. These fibers are then washed to recover the solvent
and then dried to form a continuous tow.
The result is a pure, 100%
alpha-cellulose fiber. The long chain molecules within the fiber are
arranged in a highly oriented crystalline structure, resulting in high
strength, absorbency and excellent retention of mechanical properties in the
wet state.
When cut into short-fibers, lyocell, either used
at one-hundred percent or in a blend, processes efficiently in all
wet- laid papermaking technologies. Crimped short-cut
fibers, with their inherently open nature, process efficiently in
air- laid applications.
In addition, lyocell can be fibrillated with mechanical refining to produce high surface
area fibers with submicron fibrils that provide both
mechanical binding and filtration efficiency for the production of specialty
high performance papers.
Lyocell fiber is ideal for filtration
applications that require highly uniform papers and for papers that are in
contact with food. Lyocell can also be used for hot oil and beverage filtration
and is suitable for uses defined under 21 CFR 176.170.
At the end of the product life, lyocell
biodegrades completely during biological treatment, such
as burial or anaerobic digestion, into carbon dioxide and water.
Some of the benefits of lyocell
fibers are:
□ High tensile
strength (2x rayon dry /3x rayon wet)
□ Highly
absorbent
□ High
wet and dry modulus
□ Swells
radially when wet
□ Easily
dyeable to strong color fast shades
□ Does
not melt / outperforms cotton and rayon at elevated
temperatures
□ Can
be oxidized and carbonized
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| Comparison of Fiber Physical
Properties |
| Property |
Units |
Lyocell |
Polyester |
Rayon |
Cotton |
| Dry Tenacity |
g/denier |
4.5-5.0 |
4.5-5.5 |
2.3-2.7 |
2.3-2.7 |
| Elongation @ Break /Dry |
% |
24-26 |
15-55 |
20-25 |
7-9 |
| Wet Tenacity |
g/denier |
3.9-4.3 |
4.5-5.5 |
1.4-1.8 |
2.8-3.4 |
| Elongation @ Break/ Wet |
% |
16-18 |
15-55 |
23-35 |
12-14 |
| Water Imbibition |
% |
65-70 |
N/A |
90-100 |
44-55 |
| Cellulose DP |
|
550-600 |
N/A |
250-350 |
2-3000 |
| Initial Wet Modulus |
g/denier ( 5% Strain) |
250-270 |
N/A |
40-60 |
200 |
|
| EFT Short-Cut Fiber Characteristics
|
| Property |
Units |
Availability |
| Denier |
g |
1.25, 1.5, 2.2, 3.0 |
| Cut length |
mm |
0.25-25 (Precision Cut)* |
| Cross-Section |
----- |
Round |
| Luster |
----- |
Bright and Dull |
| Crimp Level |
Crimp /cm |
0 - 2.5 |
| Finish |
------ |
Various |
| Dispensability in Water
|
------ |
Very Good |
|
|
* EFT can provide precision short-cut lyocell fiber to
any customer specified length
Lyocell Short-Cut Fibers - Specialty Paper
Applications
□ Adhesive
Substrates
□ Battery
Separators
□ Cigarette
Filters &Papers
□ Electrical
□ Filtration
Media
□ Food
Casings
□ Flushable
Papers
□ Glass
Fiber Binder
□ Insulation
Papers
□ Medical
Papers
□ Napkins,
tablecloths, tissues
□ Reinforcement
papers
□ Security
/ Banknote Papers
□ Tea
Bags
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